☎ +44 (0)1922 639 039✉ info@tgdesignsol.com⌖ Walsall, West Midlands, UK

Precision Tool Design
& Engineering Solutions

For Automotive & Manufacturing Industries

Specialists in press tool design, die simulation, CNC machining, fixture design, and reverse engineering. Delivering high quality, cost-effective engineering solutions that drive performance.

20+Years Experience
500+Projects Delivered
QualityPrecision Assured
UK BasedEngineering Support
TG Design tooling project
20+Years Engineering Experience
About TG Design Solutions

Practical Engineering Expertise for Demanding Manufacturing Projects

TG Design Solutions Ltd provides specialist engineering design and manufacturing support for companies that need reliable, accurate, and production-focused solutions.

Our approach combines hands-on manufacturing knowledge with modern CAD/CAM workflows, helping clients reduce development time, improve tooling reliability, and solve complex production challenges.

  • Manufacturing-led design
  • Automotive tooling knowledge
  • Responsive UK support
  • End-to-end technical capability
Detailed Capabilities

Service Pages

Each service section is structured like a dedicated web page, ready to become its own full website page if required.

Press Tool Design

We design robust, production-ready tooling that improves repeatability, reduces risk, and supports efficient manufacturing from concept through to production.

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Press Tool Design
  • Progressive tooling
  • Transfer tooling
  • Tandem tooling
  • Strip layouts
  • Manufacturing-ready CAD

Die Simulation

Our simulation-led process helps identify forming defects, thinning, splitting, wrinkling, and springback before physical tooling is committed.

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Die Simulation
  • Formability analysis
  • Springback review
  • Material optimisation
  • Process validation
  • Defect reduction
🏭

CNC Machining

We support precision machining requirements with accurate, repeatable components manufactured to suit demanding engineering applications.

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CNC Machining
  • Tool machining
  • Fixture components
  • Prototype parts
  • Production support
  • CAM programming
🔧

Fixture Design

Fixtures are designed around production needs, operator safety, part location, inspection requirements, and long-term shopfloor reliability.

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Fixture Design
  • Assembly fixtures
  • Checking fixtures
  • Welding fixtures
  • Inspection support
  • Production jigs

Reverse Engineering

We recreate accurate CAD data from physical parts, enabling remanufacture, design improvement, and replacement of obsolete components.

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Reverse Engineering
  • 3D scanning
  • CAD recreation
  • Legacy parts
  • Design improvement
  • Manufacturing drawings
📐

CAD / CAM Services

We provide flexible CAD/CAM resource for manufacturers requiring extra design capacity, production drawings, modelling, and machining support.

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CAD / CAM Services
  • 3D modelling
  • 2D drawings
  • Toolpath support
  • Design amendments
  • Technical documentation
Industries We Serve

Engineering Solutions Across Sectors

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Automotive

Automotive

Tooling, simulation, and production engineering support for automotive manufacturers and suppliers.

Aerospace

Aerospace

Precision design and manufacturing support for high-standard aerospace applications.

White Goods

White Goods

Tooling and production solutions for domestic appliance and formed component manufacture.

Fabrication

Fabrication

Jigs, fixtures, and engineering support for fabrication and welded assembly environments.

Industrial Manufacturing

Industrial Manufacturing

Practical engineering solutions for complex production, machining, and tooling challenges.

Featured Projects

Recent Case Studies

Delivering innovative engineering solutions that improve performance, reduce costs, and drive manufacturing excellence.

Progressive Tool for Automotive Panel

Progressive Tool for Automotive Panel

Complete design and build support for a high-precision progressive tool used in automotive panel production.

15%Reduction in cycle time
Die Simulation Optimisation

Die Simulation Optimisation

Simulation-led optimisation to reduce forming risk, material waste, and late-stage tooling amendments.

20%Material savings achieved
CNC Machined Fixture Solution

CNC Machined Fixture Solution

Custom fixture design and machining to improve repeatability, part location, and inspection accuracy.

30%Improvement in accuracy

Trusted By Industry Leaders

JaguarLand RoverGestampSiemensBentelerTata
Resources

Engineering Insights

Useful guides and technical articles to support tooling, machining, and production engineering decisions.

Technical Insight

How Die Simulation Reduces Tooling Risk

Learn how simulation helps manufacturers identify forming issues before expensive tooling changes are required.

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Guide

Choosing the Right Press Tool Design Approach

A practical overview of progressive, transfer, and tandem tooling approaches for production teams.

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Engineering Resource

Reverse Engineering for Legacy Components

How 3D scanning and CAD recreation can support maintenance, improvement, and remanufacture projects.

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Contact Us

Have a Project in Mind?

Let’s discuss how we can help bring your ideas to life with precision engineering solutions.

  • ☎ +44 (0)1922 639 039
  • ✉ info@tgdesignsol.com
  • ⌖ Unit 4, Hanch Enterprise Park, Aldridge Road, Walsall, West Midlands, WS9 8UG, UK